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Custom double-wall paper cups

Give hot drinks an extra layer of insulation. Order custom double-wall paper cups from 1,000 units in three sizes. Order custom double-wall paper coffee cups from 1,000 units in three sizes.

What the second wall changes

Branded double-wall coffee cups add an outer paper layer for a more comfortable hold when serving hot coffee, tea or hot chocolate.

Single-wall cups have one paper layer. Double wall adds insulation between the drink and the hand holding it, making it a useful choice for hot drinks to take away.

Limepack-branded single-wall and double-wall paper cups with cutaways showing the extra outer paper layer.

Double wall sizes andfr matching lids

Choose from 8, 12 and 16 oz double-wall cups. Match the capacity to your drink portions and use the dimensions below to compare sizes.

Cup sizeCup heightMatching lid diameter
8 oz 93 mm 80 mm
12 oz 110 mm 90 mm
16 oz 137 mm 90 mm

The espresso cup is available in a single wall only. Check our Branded paper espresso cups if you’re more interested in our 3.4 oz size.

Choose a finish for your printed design

Keep these details in mind when choosing your finish and preparing your cup design:

  • Choose matt for a low-sheen surface or glossy for a shiny finish. Both options let you print your logo, colours and artwork around the cup.

  • Full-colour CMYK printing is included, with no extra charge for additional colours. Use a simple logo layout or a design that wraps around the outer wall.

  • The bottom of the double-wall cup stays white and unprinted. Keep essential text and artwork within the printable area shown in your template.

  • Request a sample to compare the physical finishes. Your 3D proof shows the artwork on your chosen cup before you approve it for printing.

Choose the inner coating separately

Your branded double-wall paper cups are available with a standard PE lining or a Bio water-based coating. The wall type provides insulation; the inner coating holds the liquid.

Choose the available coating for your cup and check local collection rules before recycling. Acceptance depends on the facilities where the cups will be disposed of.

How ordering and design work

Choose your double-wall cups online, then work through the artwork with our team. Production starts once you approve the final 3D proof.

  1. Configure your cups. Select the size, matt or glossy finish, coating and quantity. Check the total and delivery estimate, then add your cups to the order.

  2. Send your artwork. Upload your logo or finished design with your instructions. Our team helps prepare the design at no extra cost.

  3. Review and refine. Check the artwork and request changes until you are happy with the design.

  4. Approve your 3D proof. Confirm the text, colours and placement on your chosen cup so we can begin production.

Need more cups than the available quantity options, or have a special requirement? Request a custom quote and we will get in touch.

Feel the difference before you order

Compare the finish and see how the cup feels in your hand. Request a free sample

Frequently asked questions

What is the minimum order for custom double-wall paper cups?

Orders start at 1,000 cups. Select your size, finish, coating and quantity to see the price for your order.

Do double-wall cups cost more than single-wall cups?

Yes. Double wall costs extra, with the price shown for your selected configuration. Compare the same size, coating and quantity when reviewing the difference.

Do double-wall cups need a separate sleeve?

The extra outer wall provides insulation without adding a separate sleeve. Try a sample with your usual drinks and serving temperatures to check the hold.

Are lids included with double-wall cups?

No. Order lids separately and match the diameter to your cup: 80 mm for 8 oz, or 90 mm for 12 oz and 16 oz. Choose lids for paper cups.

How do I check when my cups will arrive?

Check the delivery estimate for your selected options before ordering. Allow time for artwork revisions and approval before production begins. For delivery to islands without a bridge connection, contact us for a shipping quote.

For a shorter deadline, check the double-wall configurations and production options on our Express paper cups.

Which artwork files should I upload?

Send vector artwork or images of at least 300 dpi in CMYK colours. If you only have a logo, upload it and we will help prepare the design.

Can I compare matt and glossy samples first?

Yes. Request a free sample and specify the finishes and size you want to compare. Samples show existing print examples rather than your own design.

For help choosing cups around your café menu, explore our custom takeaway coffee cups.

You can also compare single and double wall on our Bestseller paper cups page, or browse all branded paper cups.

Customer support

Got a question or a special enquiry?
We´re just a call (+353 53 901 7119) or an email away!

With more than 8.145 businesses already using Limepack products daily for takeaway, drinks and much more - you won't go wrong. Make your servings Instagram-worthy and unforgettable.

Get a free design draft, just upload your logo (10-seconds video)

Product details

Size8 oz12 oz16 oz
Variant Double wall
Surface Matt or glossy (40% recycled)
Heat insulation Yes
Coating Plastic (PE) or water-based 🌱
Print colours Unlimited CMYK colours
Printing method Offset print
Diameter (top) 80 mm 90 mm 90 mm
Diameter (bottom) 51 mm 59 mm 59 mm
Height 93 mm 110 mm 137 mm
Weight 12.56 g 16.84 g 20.89 g
Paper weight (grams per m²) 295 g/m² (+18 PE) 295 g/m² (+18 PE) 295 g/m² (+18 PE)
Cups per box (units) 500 500 500
Weight per box 6.68 kg 9.09 kg 11.06 kg
Size per box 415 × 335 × 510 mm 566 × 368 × 515 mm 564 × 366 × 610 mm
Boxes per pallet (units) 24 16 12
Cups per pallet (units) 12,000 8,000 6,000

Design

Designing custom takeaway packaging shouldn’t be a hassle. That’s why our super simple process lets you upload your graphics, and we’ll handle the rest.

Free design draft in less than 2 hours

Either upload a finished design using our templates below or upload your logo, and let our in-house experts assist you with your design. During working hours, you’ll have a design in less than 2 hours!

We’ll always send you a design draft for approval. Review and request changes for free until you’re satisfied.

Design templates

We suggest that you work with our templates in Adobe Illustrator Adobe Illustrator icon or similar program.

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